A CMMS-Based Concept for Optimizing Preventive and Corrective Maintenance of Static Mechanical Equipment
Abstract
Static mechanical equipment, including pressure vessels, storage tanks, heat exchangers, piping systems, and structural supports, forms the passive backbone of process plants. Because such equipment has no moving parts, its degradation is dominated by slow, often hidden mechanisms such as corrosion, erosion, creep, and fatigue, and its failures tend to be infrequent but severe in terms of safety, environmental, and financial consequences. This concept paper proposes a structured approach for optimizing the preventive and corrective maintenance of static mechanical equipment through the systematic use of a Computerized Maintenance Management System . The concept integrates a criticality-ranked asset register, risk-informed preventive maintenance and inspection plans, disciplined work order management for corrective work, closed-loop failure data capture aligned with ISO 14224, and a performance measurement framework based on key performance indicators. The paper argues that the CMMS should not be treated as a passive record-keeping tool but as the operational engine of a continuous improvement loop in which inspection results and failure history are used to adjust maintenance intervals, task content, and resource allocation. Expected benefits include improved mechanical integrity, higher availability, reduced reactive workload, better regulatory compliance, and lower total maintenance cost. The concept is intended as a practical framework that asset-intensive organizations can adapt when designing or upgrading their maintenance management practices for static equipment.
Keywords
CMMSstatic equipmentpreventive maintenancecorrective maintenancemechanical integrityrisk-based inspectionISO 14224maintenance optimization.
References
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